Circor Flow Technologies – Valve Division
- Manufacturing Capabilities
- Engineering Capabilities
- Supply Chain Capabilities
- Process Controls, Quality Assurance
- Certifications
Manufacturing Capabilities
Industrial Shop
- Machine shop catering to Critical and core machiing operations
- Fabrication shop equipped with Gas Tungsten Arc Welding , Shielded Metal Arc Welding, Submerged Arc Welding. IBR 1950 certified and ASME Sec XI Qualified welders capable of achieving 200mm of thickness and expertise in stellite welding
- Assembly and Testing supported by 70 Ton & 1000 Ton test equipment
- In house Paint shop
RV Shop
- State of the art manufacturing Shop equipped with One of Asia’s largest nitriding furnaces having 12 Ton capacity, Grinding Machine, 10T Heat Treatment Furnace, Hot Stroke Testing, 2 x 25T cranes with synchronized operation, 20-foot Refrigerated Storage , Vibration Cast – 800kg and 400kg mixer, Hand packing – 60kg and 40kg Mixer
A&D Shop
- ISO CLASS 9 Cleaning Room with Dedicated UV Cleaning & Inspection Equipment’s and Oxygen Clean Assembly & Testing Equipment’s
- Lean Assembly line with 1200 bar Hydro Test Capacity & 500 bar Pneumatic Test Capacity
- State of the Art Quality Equipment’s
Engineering Capabilities
- Highly experienced Engineering Team with more than 300 Years of total experience and expertise in different technological domains and software tools
Process Centre of Excellence
- FEA Analysis for Linear & Non Linear Static FEA, Fatigue, Thermal, Shock and Vibration.
- CFD Analysis for Flow simulation
- Reliability and Safety Analysis, MTBF, FMECA, FTA and System Safety Analysis.
- Product Design Data Management and Customization using EPDM and ERP tools
- Technical, Sales and Marketing Documentation and Publication support
Product Centre of Excellence
- Dedicated ETO (Engineer to Order) team providing end to end support containing Technical enquiry evaluation, Order processing, Test support, After Market service support
- Design optimization and Value Engineering to continuously upgrade product solutions
- New Product Development (NPD) to launch new differentiated products
- Technical, Sales and Marketing Documentation and Publication support
Supply Chain Capabilities
- Experienced Supply Chain team supporting Domestic and Global requirements for various material commodities i.e. Castings, Forgings, machined parts etc.
- Stringent CIRCOR Supplier Approval Process ensures Best Suppliers are selected
- Approved suppliers for all material commodities across India
- Periodic Supplier Audit ensures Process Control and consistency in Quality
Process Controls, Quality Assurance
- Certified to ISO 9001, ISO 14001, ISO45001, 2014/68/EU, 2014/34/EU, and ISO/IEC 80079-34
- Facility qualified by IBR 1950 regulation
- Capability in machining, fabrication, welding, assembly, and testing that are organized using Lean manufacturing principles
- Ensuring 100% Process Control at every stage of Operations
- Well defined Standard Operating Procedures (SOP) for each part
- Multiskilled Operators
- Process Inspection Check sheets for each part
- Critical Parts GD&T on 3D CMM
- Special Inspections Tools and Procedures for defined for critical parts
- Maintaining Quality at each level
- Supplier Quality within <500 PPM
- In-house Quality within <50 PPM
- Customer Quality within <1000 PPM
- Having 12 Ft portable CMM, Vide measurement system (VMS)
- Laser engraving machine for better traceability