Circor Flow Technologies – Valve Division

Manufacturing Capabilities

Industrial Shop

  • Machine shop catering to Critical and core machiing operations
  • Fabrication shop equipped with Gas Tungsten Arc Welding , Shielded Metal Arc Welding, Submerged Arc Welding. IBR 1950 certified and ASME Sec XI Qualified welders capable of achieving 200mm of thickness and expertise in stellite welding
  • Assembly and Testing supported by 70 Ton & 1000 Ton test equipment
  • In house Paint shop

RV Shop

  • State of the art manufacturing Shop equipped with One of Asia’s largest nitriding furnaces having 12 Ton capacity, Grinding Machine, 10T Heat Treatment Furnace, Hot Stroke Testing, 2 x 25T cranes with synchronized operation, 20-foot Refrigerated Storage , Vibration Cast – 800kg and 400kg mixer, Hand packing – 60kg and 40kg Mixer

A&D Shop

  • ISO CLASS 9 Cleaning Room with Dedicated UV Cleaning & Inspection Equipment’s and Oxygen Clean Assembly & Testing Equipment’s
  • Lean Assembly line with 1200 bar Hydro Test Capacity & 500 bar Pneumatic Test Capacity
  • State of the Art Quality Equipment’s

Engineering Capabilities

  • Highly experienced Engineering Team with more than 300 Years of total experience and expertise in different technological domains and software tools

Process Centre of Excellence

  • FEA Analysis for Linear & Non Linear Static FEA, Fatigue, Thermal, Shock and Vibration.
  • CFD Analysis for Flow simulation
  • Reliability and Safety Analysis, MTBF, FMECA, FTA and System Safety Analysis.
  • Product Design Data Management and Customization using EPDM and ERP tools
  • Technical, Sales and Marketing Documentation and Publication support

Product Centre of Excellence

  • Dedicated ETO (Engineer to Order) team providing end to end support containing Technical enquiry evaluation, Order processing, Test support, After Market service support
  • Design optimization and Value Engineering to continuously upgrade product solutions
  • New Product Development (NPD) to launch new differentiated products
  • Technical, Sales and Marketing Documentation and Publication support

Supply Chain Capabilities

  • Experienced Supply Chain team supporting Domestic and Global requirements for various material commodities i.e. Castings, Forgings, machined parts etc.
  • Stringent CIRCOR Supplier Approval Process ensures Best Suppliers are selected
  • Approved suppliers for all material commodities across India
  • Periodic Supplier Audit ensures Process Control and consistency in Quality

Process Controls, Quality Assurance

  • Certified to ISO 9001, ISO 14001, ISO45001, 2014/68/EU, 2014/34/EU, and ISO/IEC 80079-34
  • Facility qualified by IBR 1950 regulation
  • Capability in machining, fabrication, welding, assembly, and testing that are organized using Lean manufacturing principles
  • Ensuring 100% Process Control at every stage of Operations
  • Well defined Standard Operating Procedures (SOP) for each part
  • Multiskilled Operators
  • Process Inspection Check sheets for each part
  • Critical Parts GD&T on 3D CMM
  • Special Inspections Tools and Procedures for defined for critical parts
  • Maintaining Quality at each level
    • Supplier Quality within <500 PPM
    • In-house Quality within <50 PPM
    • Customer Quality within <1000 PPM
  • Having 12 Ft portable CMM, Vide measurement system (VMS)
  • Laser engraving machine for better traceability